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VI Jusain Pickleball
Thermoformed Pickleball Paddle
Thermoformed Pickleball Paddle by Jusain Pickleball, a cutting-edge innovation in pickleball paddle technology. Our thermoformed paddles combine durability, lightweight design, and superior control, giving players a competitive advantage on the court. Designed for retailers, distributors, and brands, these paddles are manufactured using the latest thermoforming process, ensuring high-quality products that meet USAPA standards.
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Standardized Thermoformed Process
Thermoforming Process
A heat-pressed sealing method creates a unibody construction with a sealed edge. Differs from traditional cold-cutting techniques used in non-thermoformed paddles.
Materials & Construction
Carbon fiber + injected EVA foam at the edges. Honeycomb core is fully sealed before adding the edge guard.
Performance Benefits
Lighter & more durable due to the sealed construction. Softer feel & better control from the foam-injected edge. Enhanced precision for accurate ball striking.
Key Differentiator
Thermoformed paddles use heat-pressed sealing, while traditional paddles rely on cold cutting, which lacks the same edge protection and feel.
Larger Sweet Spot
Through Thermoforming, the materials bond more tightly, while the foam edge wall effectively expands the paddle's sweet spot.
Superior Spin & Control
Textured surfaces, like sandblasting or textured weaves, offer better spin and control, enhancing your game strategy.
Superior Durability
Outlasting traditional materials, the thermoforming process creates exceptionally durable paddles that are resistant to wear and tear. ideal for frequent play.,
Lightweight & Strong
The use of advanced materials ensures that our paddles are lightweight without sacrificing strength. This results in a best paddle that is easy to handle and reduces player fatigue, making it ideal for long matches or practice sessions.
Our Thermoformed Pickleball Paddles
T700 Raw Carbon Fiber
- Surface Texture: Rhombus / Square
- Shape: Hybrid / Wide body / Elongated
- Thickness: 11 / 14 / 16MM
- Weight: 7.8-8.2oz
- Customizable options: Edge guard, Grip, Neck Band, Butt Cap
Kevlar Pickleball Paddle
- Kevlar Color: Red / Blue / Green / Yellow
- Shape: Hybrid / Wide body / Elongated
- Thickness: 11 / 14 / 16MM
- Weight: 7.8-8.2oz
- Customizable options: Edge guard, Grip, Neck Band, Butt Cap
Titanium Pickleball Paddle
- Titanium Color: Silver / Gold / Green / Yellow
- Shape: Hybrid / Wide body / Elongated
- Thickness: 11 / 14 / 16MM
- Weight: 7.8-8.2oz
- Customizable options: Edge guard, Grip, Neck Band, Butt Cap
18K Carbon Fiber
- Surface Texture: Diagonal / Vertical
- Shape: Hybrid / Wide body / Elongated
- Thickness: 11 / 14 / 16MM
- Weight: 7.8-8.2oz
- Customizable options: Edge guard, Grip, Neck Band, Butt Cap
Gen3 Pickleball Paddle
- Foam Material: EVA / PP / MEVA
- Shape: Hybrid / Wide body / Elongated
- Thickness: 11 / 14 / 16MM
- Weight: 7.8-8.2oz
- Customizable options: Edge guard, Grip, Neck Band, Butt Cap
TrueFoam Core
- Foam Material: EPP
- Shape: Hybrid / Wide body / Elongated
- Thickness: 11 / 14 / 16MM
- Weight: 7.8-8.2oz
- Customizable options: Edge guard, Grip, Neck Band, Butt Cap
Customize YOUR OWN PADDLES NOW!
What Upgrades have we made
Carbon Fiber Production
Fabric Cutting
Preform
Thermoformed Process
Water Transfer Printing
UV Printing
Accessories Installation
Quality Inspection
Packaging
Roughness Testing
Fatigue Testing
Top-tier Materials
We source the highest-quality production materials on the market to ensure every paddle meets top-tier standards.
Precise Temperature
To accommodate the heat resistance of different materials, we implement precise temperature control during manufacturing. This ensures optimal bonding while preserving each material's original physical properties.
Custom Performance Tuning
We offer technical adjustments for personalized playability – including paddle weight, balance point, swing weight, and twist weight – all tailored to your competitive needs.
Perfect for startups and small businesses, this plan provides essential consulting services to establish a strong foundation, optimize operations, and drive initial growth. Get expert insights at an affordable price.
Years of Industry Experience
Empowered Over 500 Businesses
Client Satisfaction Rate
“
As a store owner in the USA, quality and reliability are my top priorities. Jusain has been a game-changer for my business. Their paddles not only meet USAPA standards but also offer unique custom designs that my customers love. Since partnering with Jusain, my sales have increased by 40% and customer satisfaction has never been higher. The competitive pricing has allowed me to maintain healthy profit margins while offering top-quality product
Hanna Simmons
Author
Most Popular Questions
A thermoformed Pickleball paddle is made using a one-piece molding process that enhances stability and durability. This advanced manufacturing technique involves heating materials and molding them into a single, integrated structure, resulting in a paddle that provides superior performance and longevity.
Yes, thermoformed paddles are very durable because the heat molding process makes them strong and long-lasting.
You can add weight to the sides of the paddle to increase stability and improve control. This also helps reduce vibrations when hitting the ball.
Thermoformed paddles are more durable, provide better control, and have consistent quality than cold press.
Yes, thermoformed Pickleball paddles are generally better because they are more durable, perform better, and are made with consistent quality. These paddles are perfect for both casual and competitive play.
Common thicknesses for thermoformed paddles are 14mm and 16mm. Thicker paddles provide more power and stability. We also have 13mm.
We offer two different shapes for thermoformed Pickleball paddles: flat-head and round-head. Additionally, you can customize the shape by creating a mold that fits your brand's unique design.
Yes, you can! We provide OEM/ODM services. You can create any shape / thickness paddle you want. Just send us your design, and we will provide a quote and offer suggestions.
The time required to manufacture custom thermoformed Pickleball paddles typically ranges from 15 to 20 days, depending on the design's complexity.
A thermoformed Pickleball paddle is created using a high-temperature molding process to form a single, seamless piece. This method makes the paddle more stable, durable, and less prone to separation or damage compared to paddles made with traditional methods.
